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Designed by Horse_Head


Make Your Own...Imperial Star Destroyer

The Imperial star destroyer was a real burnout project. It stole a whole year of my social life and my body had to process about 3.000 gallons of coffee. It was the first scratch project I did in materials other than cardboard and paper. The challenges were endless and I had close to no knowledge about the required materials or techniques. Despite the seemingly hopeless task I dove headfirst into the fire. I made the blueprints without any clear reference material, so they are not entirely correct.

My best advice is to make enlarged photocopies from the SW chronicles and make your drawings from those. They will give you a pretty accurate outline of the correct shape. It is always a good idea to draw the model in a smaller scale at first (A3 is good) and then scale it up. The scale and form is easier to assess if it is not too large. Find images that show the model directly from the side you need and start there. Be prepared to re-draw the blueprints several times, the errors you make here will hurt you ten times as much when you start building. Also try to build a cardboard and foam mock-up of the model to make a 3D assessment. Then go back and adjust your drawings.

 

Following clues from early ILM modelshop pictures I constructed the internal structure from plywood and steel tubes. The outer hull was made from aluminum (I cut it with an electric jigsaw and it almost destroyed my hearing). The aluminum hull had to be bent to shape in order to fit on top of the plywood ribs of the inner structure. I did this simply by scribing a shallow cut along the center of the hull and carefully bend it over the edge of the workbench.

My model is vacuum-formed from styrene sheets. (The method is the same as described in several other projects The cut was then sanded, filled and sanded until it was gone. The hull was glued to the ribs with contact glue. The details on the lower hull were made from styrene.


The upper sections and the bridge were made from acrylics and styrene sheets. Seeing the final shape of a stardestroyer starting to appear really boosted my efforts. I felt like I was working in the ILM modelshop, almost expecting the foreman to appear in the doorway any time to check on the progress.

Ah - the detailing, this is the heavy part, detailing was painstaking and slow - NO KITBASHING! The details on this mastodon were made entirely from scratch. If that don’t qualify for a long stay at the local nuthouse, then what does? I basically cut all the details along the sides and the upper levels from 3-millimeter styrene sheets. There were times, I tell you, that I really hated this model.


This image shows the model before assembly.

At last, when working on the engine section I learned how to make silicone molds and resin copies (Oh God - if only I knew this earlier...). I made prototypes of all the larger parts and then I made RTV (Room Temperature Vulcanizing) silicone molds from which I cast the copies I needed. Since I had no access to a lathe, the engine prototypes were made by laminating about 40 rings of styrene. There was a lot of sanding involved before I was happy with the results. The engines were also cast in resin.


This image shows finishing details to the surface.


Finished Pictures